Sunday, March 31, 2024

Can a Single Book Enable Your Middle and Senior Laboratory Staff?

Years ago I came across a 1997 edition of a book as a .pdf on the internet.  I thought the title a little funny and thus intrigued I read on.  Suddenly I was immersed in the first book that actually detailed my job functions as a Chief Laboratory Technologist.  Even though it was already a few years old it detailed many processes and functions I had figured out myself or from many different resources.  It provided a detail that I found very useful which helped develop my Personal Job Description.

I hope you are also intrigued and read on.  After finding this book on Amazon I bought my own copy and then gave away many copies from the 2020 edition to the 2023 edition.  I have given this book to Pathology Residents, Chemistry Fellows, my managers, my counter parts in my system's community laboratories, and my Specialists in my own department.  The Specialists in my own department I am calling in this context my "middle staff".   Can this book enable my middle and senior staff?  I say, if I have given away at least 20 copies, then I say emphatically YES IT CAN!


Here are the front and back covers:

Here is the description of the book you will find on Amazon (3/21/24):

How to be the Lab Director of a general hospital lab. Includes tutorials on: how to make a corrective action, requirements for proficiency testing, how to remediate proficiency testing failures, how to make a Plan of Correction (PoC), how to respond to CMS form 2567, how to put a new analyzer into service, how to do validation and verification, how to do quality assurance and root cause analysis, how to write a policy and/or procedure and how to respond to complaints and incident reports involving lab. Includes easy to understand explanations of accuracy, precision, sensitivity, specificity, proficiency testing, correlation, reference range (also called normal values), critical values (also called panic values), Limit of Detection (LoD), Limit of Quantitation (LoQ), ruggedness, robustness, linearity, Analytic Measurement Range (AMR), controls, calibration, false positive, and false negative as applied to the clinical lab and diagnostic lab testing. This book includes information on how to start a new lab, lab planning and budget, how to verify a Laboratory Developed Test (LDT) or "off label" test, qualitative analyzer verification, how to make an Individualized Quality Control Plan (IQCP), how to perform voluntary closure of a laboratory. information on how to helm a hospital lab through a major disaster, and information on Lab Director liability (malpractice) insurance, recommendations on how to validate microbiology organism identification and antibiotic sensitivity testing. The section on Individualized Quality Control Plan (IQCP) has an example IQCP. The 2023 edition includes information on lab testing in the COVID pandemic including SARS-CoV-2 test verification, SARS-CoV-2 specimen handling and pooling, laboratory expansion to accommodate SARS-CoV-2 testing and travel-related COVID testing, and how to reduce and reallocate laboratory resources after COVID test requests decline.

Can this book "enable" your staff?  Every time I have given this book there was a wiry smile on the face of the recipient, then their eyes widened when they saw the content. The current price for this concentrated textbook for your laboratory staff is less than $11.00.

Why THIS book? It says "How to be a Lab Director".  Your middle and senior laboratory staff have a fundamental job description to SUPPORT their Laboratory Management and Medical Directors.  Knowing the responsibilities of these people, and having the technical skills to do so, ENABLES them to do so. 

Sunday, March 24, 2024

A Professional Development Program for Your Staff

As a manager of a laboratory you may be considering a strategy of succession for your senior staff.

Or you may be interested in advancing staff with core competencies that would be essential with new instrument acquisition or simply to share the load of complex tasks that befall the senior staff.

I think those are all good reasons to look at the many tasks your lead technologist perform and provide a way to spread this technical knowledge base.  Additionally, I think it is imperative to look at this as a way to retain staff by engaging and developing their skill sets. 

Looking at the challenges we face in the laboratory it may be only short sighted to look at the training and retention of new or younger staff.  We always should be looking for ways to invest in the "middle" staff to advance their "senior" skill sets for readiness of succession, assisting in periodic, large projects and their retention!

How to accomplish this?  I look at it as a project, it needs design with specific objectives and due dates, participation by senior staff and the medical director.  Even though much of this non-productive work, I think it is important to make this project "institutionalized" into your operational plan.

Starting in 2018 I wrote down all my tasks and projects, what I was best at and what others were best at.  The point would be to take our best assets and make more.  Your lead techs are probably caught up in the constant scurry to complete tasks that they could not list for you all they do without taking a long moment to think about it.  So I took my time and wrote it down and wrote a "shell" around that.  The shell is the program with a plan to teach all these skill sets and provide real world practical projects for the trainee to complete.  Then, title the project with a, maybe stighlty grand title.

I called mine [insert major chemistry line name] Professional Development Program.  When I showed that the vendor they were very excited about it and pledged their resources to assist in the program.

Here is my 2018 draft for you to consider how to adapt to your uses.

XXXXXX Hospital Department of XXXXXX

[Main Chemistry Analyzer] Professional Development Program

Objective:

The objective of the program is to train a tech is all areas that support the operation of the XXXXX analyzers.  Presently there are several techs who are very knowledgeable of some of the components of this program, but not all.  This program addresses the need for coverage when one person is absent, provides for succession, and helps secure the department during periods of special projects, personnel turnover, and other events.  This program will enhance the operations of the shifts where these tech work and the whole department overall. Much of this training has carry over to other instruments in the department which allows additional coverages when needed. 

Scope:

The program can handle up to two techs at one time.  Techs must have demonstrated commitment, motivation, and desire to complete the program.  The two candidates are ideally not from the same shift at the same time.  Depending on laboratory resources additional techs can join the program before the current techs complete all the components.

The time commitment is approximately two years to adequately cover the program components, provide time for the tech to perform the tasks and feedback, and make process improvements.

Training and competency will cover lower management, technical, and Informational Technology duties.  Each component will have four elements that cover:

·       Education (direct and independent training),

·       Practical (the component being performed by the tech),

·       Experience (the independent actions and feedback of current practices and procedures), and

·       Process Improvement (the items the tech has helped to improve in the department).

These sections will be signed by laboratory management as being completed satisfactorily. 

Resources:

Individual components of the program will have a lead person identified who has expertise in the tasks for be completed.  This person will train the tech and monitor progress.  When ready the tech will assume assigned duties and projects to complete the Practical and Experience elements.  The Process Improvement element is accomplished as an ongoing project and does not have specific time restraints.

Other resources include specific on-line training modules from Bio-Rad, XXXX, and Med Training.  On-site training provided by vendors including Bio-rad and XXXX.  It is preferred at least one off-site training occur related to the program components.  Additionally, lecture and CE by laboratory personnel to includ residents, fellows and medical directors to supplement the training where indicated.

Outline: 

Program Components:

A.      Reagent Management

B.      Quality Control

C.       Quality Indicators

D.      New Assay Validation and Implementation

E.       Procedure Writing

F.       Training

G.      Mentoring

H.      Competency Assessment

I.         Proficiency Testing and Management

J.        Maintenance

K.       Troubleshooting

L.       Instrument Interface

M.    IT Tasks and Validations

N.      Instrument Manager

O.      Water Supply

P.       Regulatory

Q.      6 Sigma White Belt Project 

Reagent Management

This component encompasses the annual reagent order, individual orders, product receiving, stocking and monitoring of reagent lot changes, expirations, Reagent Bulletins, Package inserts, and procedural changes related to reformulations, conversions and best practices.  By the end of this process the tech will be proficient in all areas, and will be able to provide process improvements and cost savings, and independently take action to overt waste, and incorrect result reporting.

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech)

Quality Control

The Quality Control for the XXXX analyzers covers the annual product order, individual orders, reassessment of products for optimization, product receiving, stocking, and monitoring of lot changes and expiry.  Additionally this component covers operational procedures and policy, monitoring of assay performance and the reflex of troubleshooting, ranges changes, and consulting with tech support.  All aspects of using Unity, building new QC lots, daily, weekly, and monthly monitoring and reports, and closing of lots is covered.   By the end of this learning activity the tech will be proficient in all areas, be able to identify procedural changes, be aware of CAP requirements,  take action for required troubleshooting and follow up of actions and documentation by techs if not sufficient. 

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech)

Quality Indicators

The processes for which the laboratory measures its processes is covered in this unit.  It will encompass the past and current QA measures, their evolution and options for monitoring processes.  Training will include processes that are measured in other departments and hospitals.  The tech will monitor current processes and report to the department dashboard.  By the end of this unit the tech will be proficient to independently perform QA measures, identify means to improve QA stats and implement those to cause a sustainable improvement.  Tech will identify new QA measures that will be included in the following year’s dashboard. 

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech)

New Assay Validation and implementation

<include Main Standards, Audit, EP Evaluator>

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech)

Procedure Writing

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech)

Training

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech)

Mentoring

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech)

Competency Assessment

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech) 

Proficiency Testing and Management

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech) 

Maintenance

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech) 

Troubleshooting

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech) 

Instrument Interface

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech) 

IT Tasks and Validations

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech) 

Instrument Manager

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech) 

Water Supply

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech) 

REGULATORY

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech) 

6 Sigma White Belt Project

A.      Education (this section for details of training, resources, and check-off)

B.      Practical (this section for details of what the tech will do and duration)

C.       Experience (this section for details of independent actions and feedback)

D.      Process Improvement (this section is open ended for the improvements made by the tech)


Sunday, March 17, 2024

Project Board- Reagent Tasks

Reagent Tasks

Welcome to the first section of my Card Bank- Reagent Tasks.

Many of my projects are the validation of new assays, or the implementation of new processes, and these really should be thought out before they are started.  Typically, one person is tasked with such projects but as long as you can share and collaborate there are many reasons to include others on a project such as this.

Your Kan-Ban board allows for collaboration, assignment of tasks, and everyone can see what needs to be done.  Including others assures a well-trained staff, maximizes productivity and efficiency, and fosters the Team production.  New ideas can be shared, and you assure succession for your absence.

In my experience of bringing in new tests for the laboratory it has been evident that some of the longer delays relate to not having all the material on-hand to get a good start.  It may sound easy to place an order for a new reagent and have it delivered but it is not always so.  Remember the point of the Kan-ban board and your own card bank.  At this time, we are looking at the whole project to decide which cards we will be using and move them to the In Development area (a sort of pre-start).  AFTER all the cards needed for a project have been moved to this area, it will be easy to write a validation plan to get signed by your medical director.

So, starting with the Reagents, this is what the tasks of each entail:

Obtain Source of Reagent- this may be from your primary vendor which may require an amendment to your contract, or it may require finding a distributor you can work with as you may not have a purchasing agreement with the manufacturer of a third-party assay.  I cannot buy my Randox reagent from Randox but Cardinal does the job.  I have found my Account Executive from my analyzer vendor very helpful in this matter.  Even if it is not their reagent then they have people who support them to ask around.  You will need the reagent, calibrator, and other accessories that may come from multiple vendors.  Think ahead and you may be solving tasks in your QC task list.

Add to Special Order List?- We have a materials management system that should have items regularly purchased with prices.  New items will need to go through a process to add them.  In some cases it will always be "special order".  You should have a well-organized list somewhere so others on your team can order supplies in your absence.  Add items as needed.

Place validation order- No much can happen without your first supplies coming in.  Never hesitate to ask for free validation supplies.  This may come with a Field Application Specialist (or equivalent) from the vendor who can install the assay.  Keep in mind that this may not be enough for all your validation so be prepared to order more so you maintain the same lot number and there is no delay when reagent is used up in the first week of validation.

Place Initial Order for Go Live- Here is what I mentioned previously about enough reagent after the possible "freebies".  I like to see the first order before I place another to complete the validation and enough to 'Go live" with.  I don't want a lot number to change a day before and have a shift in QC.  I have been burned by not having enough and burned by buying more but the validation was not satisfactory, and we did not Go live with the new assay.

Roche FAS (or equivalent) to install assay- If I will get the assistance of the vendor for installing the assay and some validation this will need to be scheduled and I won't want my project delayed because I did not get on their schedule.  Get on their schedule no later than the day you get the validation plan signed.  If the vendor will not be coming (i.e. third-party) find out who you can contact for technical issues.  Put that as a note in your validation plan and on your project board.

Build 3rd Party in CDC File Creator- applies only to third-party assays and since I have a Roche Cobas Pro, all third-party applications are built on their website.  This is a real improvement over stopping an analyzer and typing assay parameters into the analyzer while patient samples wait, or another analyzer takes the full volume of samples.  This is actually a very large task that takes a lot of recourses and time to complete.  Look for a posting of mine at later date regarding my presentation at ADLN (formerly AACC) for Third Party Applications.

Load CDC File on Analyzer- related to the above.  It is a task that requires an analyzer to be in standby and should only take a few minutes.  Depending on many factors it may or may not be an easy process.  It does imply that afterward may be a good time to build calibrator and QC files and assign positions and test targets and anything else your system needs.

Load Reagent and Initial CAL/QC- Here is where we can have a very satisfying feeling when we see our assay comes to life.  Especially if we have put the time to building a third-party assay.  This will be a milestone in your project and your validation studies can be started after this.

Remember, your task list will be unique and may include more or less items.  Preferably each card will be a single task.






Monday, March 11, 2024

How to Keep Organized When Too Many Projects are In Play?

 At first it was a couple projects. I kept notes.  At the end of the week if something was not done I emailed my manager, another kind of note.  Then there were more projects, at different stages and complexities.  When I came back from the weekend or longer period off it was harder to pick up where I left off.

Then one day there were eleven projects, and interruptions that sometimes were for many days.

I knew there had to be a better way and I found it from You Tube.  You can explore how you can use Kan-Ban boards to keep your projects organized, keep your team informed and see at a moment's glance where you need to pick up on Monday.

Mine is done in excel and it starts with a template that has a "card bank" of tasks where I can be reminded of the minutia of detail that some projects require.  All I have to do is rename the tab, move the cards I will use to the beginning columns with the goal to move them to the right, "Completed".

In future posts I will detail some of the tasks that laboratorians will need to be familiar with.